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We customised nickel strip as per client requirement. The increasing presence of batteries in countless commercial and critical defense applications is a given fact. Precision metallurgy and engineering involved in their creation.
Jet Engineering specializes in custom busbar manufacturing using high-conductivity Nickel, Copper, and Aluminium. Our precision stamped and CNC machined busbars ensure minimal resistance and maximum thermal efficiency for EV battery packs, energy storage systems, and industrial power distribution.
Enhance corrosion resistance and solderability with our advanced electroplating solutions. We offer Tin plating (matte/bright) and Nickel undercoating on Aluminium and Copper busbars, ensuring superior surface finish and conductivity for high-reliability applications.
High-integrity connections with precision laser welding for battery pack assembly. Our state-of-the-art fiber laser welding facility delivers consistent, automated welding for sandwich busbars used in mission-critical battery packs. The combination of pure nickel, copper-aluminum hybrid busbars ensures minimal voltage drop.
| Parameter | Capability |
|---|---|
| Busbar Material | Pure Nickel, Nickel-plated steel, Copper, Aluminium, Clad |
| Thickness Range | 0.1mm to 3.0mm (single); Sandwich up to 5mm total |
| Laser Weld Spot | 0.2mm – 2.0mm adjustable |
| Welding Depth | Up to 2.5mm in nickel/copper |
| Production Volume | Prototype to 10,000+ units/month |
From prototyping to mass production, rapid turnaround with pull tests and micro-ohmmeter validation.
Precision clinching and stud insertion for busbars, enclosures, and battery interconnect systems. We provide high-strength threaded fasteners integration without damaging the base material, ensuring reliable mounting for power electronics and battery modules.