customized nickel strip manufacturers in pune

With the help of expert team members, we assure to give our clients best quality with cost-effective solutions within time limit.

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Customised Nickel Strip
Specification:
  • Chemical Composition: Nickel >99.96%
  • Size: 0.15*10mm(Approx.)(can be customized)
  • Elongation: ≥10%
  • Optional Length: 1M,2M,3M,5M,10M
  • Composed Type: 18650 4P
Product Description

We customised nickel strip as per client requirement. The increasing presence of batteries in countless commercial and critical defense applications is a given fact. Precision metallurgy and engineering involved in their creation.

Nickel/Copper/Aluminium Busbars

Busbar Manufacturing

Jet Engineering specializes in custom busbar manufacturing using high-conductivity Nickel, Copper, and Aluminium. Our precision stamped and CNC machined busbars ensure minimal resistance and maximum thermal efficiency for EV battery packs, energy storage systems, and industrial power distribution.

  • Pure Copper C11000, Aluminium 1060/6061, Nickel 200
  • Thickness: 0.5mm to 6mm (customizable)
  • Flexible laminated & solid busbars
  • ISO 9001 certified, RoHS compliant

Tin/Nickel Plating on Aluminium/Copper

Plating Services

Enhance corrosion resistance and solderability with our advanced electroplating solutions. We offer Tin plating (matte/bright) and Nickel undercoating on Aluminium and Copper busbars, ensuring superior surface finish and conductivity for high-reliability applications.

  • Tin Plating thickness: 2-15 microns
  • Nickel Plating thickness: 3-20 microns
  • Pre-treatment for Aluminium (zincate process)
  • Salt spray testing available (up to 72 hours)
99% adhesion strength, uniform coating distribution.

Laser Welding for Sandwich Busbars

Precision Laser Welding for Sandwich Busbars

High-integrity connections with precision laser welding for battery pack assembly. Our state-of-the-art fiber laser welding facility delivers consistent, automated welding for sandwich busbars used in mission-critical battery packs. The combination of pure nickel, copper-aluminum hybrid busbars ensures minimal voltage drop.

  • Weld strength: Up to 98%
  • Material: Ni, Cu, Al
  • Vision: ±0.05mm
  • Sandwich layering: up to 5 layers
  • Real-time weld monitoring
  • 1000W Fiber Laser
Technical Specifications
ParameterCapability
Busbar MaterialPure Nickel, Nickel-plated steel, Copper, Aluminium, Clad
Thickness Range0.1mm to 3.0mm (single); Sandwich up to 5mm total
Laser Weld Spot0.2mm – 2.0mm adjustable
Welding DepthUp to 2.5mm in nickel/copper
Production VolumePrototype to 10,000+ units/month
Dedicated Laser Welding Facility

From prototyping to mass production, rapid turnaround with pull tests and micro-ohmmeter validation.

Studs / Clinch Nut Application & Fitting

Clinch Nut

Precision clinching and stud insertion for busbars, enclosures, and battery interconnect systems. We provide high-strength threaded fasteners integration without damaging the base material, ensuring reliable mounting for power electronics and battery modules.

  • Clinch nuts: M3, M4, M5, M6 (steel/stainless)
  • Welded studs for aluminium/copper busbars
  • Pull-out force tested up to 500N
  • Custom positions as per CAD drawing
Quick turnaround: Tooling setup within 5 days, high-volume production capability.
For any custom busbar, plating, or laser welding inquiry call +91 8446043492